Sustainable Denim Consulting
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What does sustainable mean?
“Contuct us for Sustainable Denim Consulting“
‘Sustainable development is development that meets the needs of the present without compromising the ability of future generations to meet their own needs’
Bruntland “Politician and sustainable development leader”
First of All, we still lack the know-how and technologies to be 100% sustainable; but we are already doing a great deal and we can move forward
Ⓣ By reducing the water consumption required by treating garments
Ⓣ Secondly, By reducing the temperatures , required energy and co2 emissions
Ⓣ By using chemicals with lower environmental impact
What will be the current projects for denim washing?
Ⓣ Reduction of Washing and Drying Process
Ⓣ Recycling of Steam / Water
Ⓣ Create washed look over denim by laser
Ⓣ Create bleached look by wet ozone process
Ⓣ Using eco-sustainable chemicals
Ⓣ Using less water by nano-bubble technology
ECO-SUSTAINABLE CHEMICALS – Sustainable Denim
So, using these products means;
Ⓣ Heavy metals free
Ⓣ Formaldehyde free
Ⓣ Permanganate free
Ⓣ Halogen – Derivatives free
Ⓣ No pumice Stones “because of the muds its generates, high transport costs, the environmental impact and tear of machiner”
Ⓣ To produce that are highly bio-degrable
Ⓣ To products with low toxicity
NEW TECHNOLOGIES FOR SUSTAINABLE WASHING / Sustainable Denim Consulting
LASER TECHNOLOGY
* It is a computer controlled process for denim fading. This technique enables patterns to be created such as lines and/or dots, images, text or even pictures.
* So It is water free fading of denim. Being an automatic system, chances of human error are slim
Certainly, Replacing Traditional Technique for Denim Finishes;
Ⓣ The laser technology is the fastest growing technique presented by many companies as a perfect replacement for traditional methods of scraping, stone washing, damaging, etc.
Ⓣ The various laser techniques available in the industry are considered a much safer, environment friendly, economical and superior technology that has advantages that offers not only aesthetic variation. But also gives freedom to designers to innovate at quick speed saving critical commercial time in product development and crucial cost during production.
Sustainable Denim
Sustainable Denim-2
OZONE TECHNOLOGY
This technology allows significant water and energy usage reduction. It also eliminates the need of toxic processes such as bleaching and permanganate usage.
By using the air from the atmosphere, ozone machines reproduces ozone gas conditions to give garments the real look of outdoor usage.
NANO BUBBLE TECHNOLOGY
Also, This technology gets the air from the atmosphere and transforms it into nano-bubbles.
These bubbles consume minimum proportions of water and functional elements, that are then carried on their surface, in an optimal and efficient way.
With this method; we can create resin applications, bleaching, water repellency, softening, enzyme
Finally,By this method savings up to;
-%95 water
-%50 chemicals
-%80 energy
Consequently, Lets compare water consumption with a traditional and sustainable enzyme bleach process;
Ⓣ TRADITIONAL WAY
Desıze 400 lt
Rins 400 lt
Enzyme 400 lt
Rins 400lt
Bleach 600 lt
Rins 400lt
Neutralization 400 lt
Rins 400 lt
Rins 400 lt
Softening 400lt
Consequently, TOTAL AMOUNT 4200 LT
Ⓣ SUSTAINABLE WAY
Desize with ozone 0 lt
Ezyme with nano bubble technology 40 lt
Rins 400 lt
Bleach with ozone 0 lt
Rins 400 lt
Rins 400 lt
Softening with nano buble technology 40 lt
1280 lt
Each production load water saving is 2920 lt.
Consequently,,Nearly %70 water saving.